The status of Zr element and the amount of ZrC in high Cr cast iron hardfacing layer with the content of Zr varied were analyzed by using SEM and EDS. The wearing resisitance, hardness in layer contain Zr and without Zr elment were tested. The layer was prepared by open arc hardfacing prosess with adding Zr elment, using alloy–powder–core–wire. All Zr forms ZrC with C. The amount of ZrC has something to do with the amount of Zr. Cr and Fe do not enter ZrC and Zr does not enter Cr7C3 and the matrix. The tests demonstrate that the layer adding Zr elment can be made higher hardness, but lower wearing resisitance.