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3003铝合金X射线法表面残余应力的检测
段能全,任建亮,庞瑞强,吴昊天1,2,3
1. 中北大学 机械工程与自动化学院, 太原 030051;2. 晋西集团 理化计量中心, 太原 030027;3. 大秦铁路股份有限公司太原北车辆段, 太原 030003
摘要:
采用X射线衍射法测量铝合金3003基体材料表面残余应力中用到的衍射角。试验中,将等强度梁加载后表面产生的应力假设为“表面残余应力”,用传统电测法和X射线法分别测量加载后铝合金3003等强度梁的应力值。以电测值为参照,考察X射线法在衍射角为142°和156°时的应力测量值,并对其进行对比分析。试验表明,衍射角为142°时的测量结果存在非测量不当引起的测量非线性点。因此,X射线测铝合金3003宏观表面残余应力的最佳衍射角为156°。
关键词:  表面残余应力  基体材料  X射线法(XRD)  衍射角  铝合金
DOI:
分类号:
基金项目:
Measurement of Surface Residual Stress of 3003 Aluminum Alloy by Xray Diffraction
DUAN Neng-quan, REN Jian-liang, PANG Rui-qiang, WU Hao-tian1,2,3
1. School of Mechanical Engineering and Automation, North University of China, Taiyuan 030051;2. Physical and Chemical Metrology Center, JinXi Industrial Group Co., Ltd., Taiyuan 030027;3. Taiyuanbei Vehicle Section, Daqin railway Co., Ltd., Taiyuan 030003
Abstract:
The most suitable diffraction angle of 3003 aluminum alloy used for surface residual stress measurment was determined. The surface stress caused by the load is assumed to be "surface residual stress". The surface stress of loading 3003 aluminum alloy was analyzed by the traditional electrical measurment method and Xray stress measurement. With the electrical measurment method as reference, the measured values were abtained from the Xray diffraction method when the diffraction angle were 142° and 156°, and then compared with those obtained from electrical measurment method. The measurement results demonstrate that the diffraction angle at 156 ° is better than at 142 ° based on the assessment standards of the liner slope and the distribution of data. Thus, the optimum diffraction angle for Xray to measure the macroscopic surface residual stress of aluminum alloy 3003 is 156 °.
Key words:  surface residual stress  substrate materials  XRD  diffraction angle  aluminum alloy