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黑色金属的金刚石刀具加工技术研究进展*
赵香港1, 郝秀清1, 岳彩旭2, 安庆龙3, 李亮1, 何宁1
1.南京航空航天大学机电工程学院 南京 210016;2.哈尔滨理工大学机械动力工程学院 哈尔滨 150080;3.上海交通大学机械与动力工程学院 上海 200240
摘要:
金刚石刀具是超精密加工最理想的刀具之一,但在黑色金属超精密加工领域“石墨化”导致刀具快速磨损,其应用极大地受到了限制。首先,针对金刚石刀具的磨损机理进行介绍。然后,综述金刚石刀具切削黑色金属的几种常见方法,如刀具表面改性、工件表面改性、低温辅助切削、超声振动辅助切削等,通过研究实例来分析各方法的应用效果和存在问题,并从技术层面分析影响金刚石刀具在黑色金属加工领域发展的关键因素。最后,对金刚石刀具切削黑色金属未来的发展趋势进行探讨。总结金刚石刀具在黑色金属领域的加工方法,分析加工黑色金属时抑制金刚石刀具磨损的核心技术,对黑色金属的精密超精密加工具有重要的引领和推动作用。
关键词:  金刚石刀具  黑色金属  切削加工  刀具磨损
DOI:10.11933/j.issn.1007-9289.20210517001
分类号:TG506
基金项目:国家自然科学基金(51875285);江苏省自然科学基金优秀青年基金(BK20190066);霍英东教育基金会高等院校青年教师基金(20193218210002);机械系统与振动国家重点试验室开放基金(MSV202008);中央高校基本科研业务费专项(NE2020005)资助项目
Research Progress of Diamond Tool Machining Technology for Ferrous Metals
ZHAO Xianggang1, HAO Xiuqing1, YUE Caixu2, An Qinglong3, LI Liang1, HE Ning1
1.College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics,Nanjing 210016 , China;2.College of Mechanical and Power Engineering, Harbin University of Science and Technology,Harbin 150080 , China;3.School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240 , China
Abstract:
As one of the most ideal tools for ultra-precision machining, diamond tools have been greatly limited in the field of ultra-precision machining of black metals due to the rapid wear of tools due to the “iron-carbon mutual solubility”. Firstly, the wear mechanism of diamond tools is introduced. Then several common methods of diamond tool cutting ferrous metal are summarized, such as tool surface modification, workpiece surface modification, cryogenic cooling assisted cutting, ultrasonic vibration assisted cutting and so on. The application effect and existing problems of these methods are analyzed from the research examples, and the key problems affecting the development of diamond tools in the field of ferrous metal processing are analyzed from the technical level. This paper mainly summarizes the application methods of diamond tools in the field of ferrous metal processing, analyzes the core technology of inhibiting diamond tool wear in the processing of ferrous metals, which plays an important leading and promoting role in the precision and ultra-precision machining of ferrous metals.
Key words:  diamond tool  ferrous metals  cutting  wear suppression