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AZ91D镁合金Ni-W-P多层化学镀层的摩擦磨损及耐腐蚀性能
刘静1, 张涛2, 张曰涛3, 邵亚薇3, 孟国哲3, 王福会2
1.武汉科技大学, 耐火材料与冶金国家重点实验室, 湖北省冶金工业过程系统科学重点实验室, 武汉 430081;2.东北大学 沈阳材料科学国家实验室, 沈阳 110819;3.哈尔滨工程大学 超轻材料与表面技术教育部重点实验室, 哈尔滨 150001
摘要:
采用多层化学镀工艺在AZ91D镁合金表面成功制备了Ni-W-P多层化学镀层。通过XRD、SEM、摩擦磨损实验以及电化学分析测试等方法,对比研究了普通单层化学镀试样与多层化学镀试样的显微结构、摩擦磨损性能以及耐腐蚀性能。结果表明:多层化学镀层的摩擦因数、维氏硬度及磨损速率与单层化学镀层大体相当,分别为0.33、933 HV和1.46 mg/Km,保留了单层化学镀层优异的耐磨损性能。此外,多层化学镀层的孔隙率较单层化学镀层降低了2个数量级,涂层更为致密。与普通单层化学镀层相比,多层化学镀层的耐蚀性能显著提高,其腐蚀电位和击破电位分别提高了168和209 mV,钝化电流密度由4.212 μA·cm−2降低至1.306 μA·cm−2。因此,多层化学镀层有望成为AZ91D镁合金更有前景的耐磨耐蚀防护涂层。
关键词:  多层化学镀  Ni-W-P镀层  摩擦磨损性能  耐蚀性能
DOI:10.11933/j.issn.1007-9289.20190225001
分类号:TG178
基金项目:国家自然科学基金(51601137)
Friction, Wear and Corrosion Resistance of Multi-layer Electroless Ni-W-P Coating on AZ91D Magnesium Alloy
LIU Jing1, ZHANG Tao2, ZHANG Yuetao3, SHAO Yawei3, MENG Guozhe3, WANG Fuhui2
1.Hubei Province Key Laboratory of Systems Science in Metallurgical Process, State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081, China;2.Shenyang National Laboratory for Materials Science, Northeastern University, Shenyang 110819, China;3.Institute of advanced marine materials, Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, Harbin Engineering University, Harbin 150001, China
Abstract:
The multi-layer Ni-W-P electroless coating was successfully prepared on surface of AZ91D magnesium alloy. Microstructure, friction, wear and corrosion resistance of both the normal as-plated and multi-layer coatings were investigated comparatively by XRD, SEM, friction and wear tests, and electrochemical experiments. Results show that the wear coefficient, Vickers hardness and wear rate of multi-layer coating are still keeping the same as those of as-plated coating, which are 0.33, 933 HV和1.46 mg/Km, respectively. The multi-layer electroless coating completely retains the excellent mechanical properties of the as-plated coating. In addition, the porosity of multi-layer coating is two orders of magnitude lower than that of the ordinary as-plated coating, signifying a denser coating for multi-layer electroless coating. Comparing with the as-plated coating, the corrosion resistance of multilayer coating is improved significantly. The corrosion potential (Ecorr) and breakdown potential (Eb) of multi-layer coating are increased by 168 mV and 209 mV respectively, and the passivation current density (icorr) is reduced from 4.212 to 1.306 μA·cm−2. Therefore, multi-layer electroless coating is expected to be a more promising wear-resistant and corrosion-resistant coating for AZ91D magnesium alloys.
Key words:  multi-layer electroless  Ni-W-P coating  friction and wear resistance  corrosion resistance