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活性屏等离子体源渗氮工艺特性及传质机制
李广宇1, 雷明凯2
1.营口理工学院 机械与动力工程系, 营口 115014;2.大连理工大学 材料科学与工程学院, 大连 116024
摘要:
为揭示活性屏等离子体源渗氮工艺特性(试样偏压电位和试样距屏高度)对AISI 316奥氏体不锈钢渗氮效果的影响规律,利用最小二乘法线性回归拟合了不同工艺条件下渗氮层厚度数据,绘制了活性屏等离子体源渗氮AISI 316奥氏体不锈钢的工艺特性图,以此确定其最佳工艺参数。并通过对金属网屏上溅射颗粒的化学成分和相结构分析,探讨了活性屏等离子体源渗氮的传质机制。结果表明:渗氮层厚度随试样距屏高度增大而降低,当适当降低渗氮气压或试样施加一定负偏压时,均有助于提高渗氮层的厚度,并且证实了"溅射-再沉积"模型是活性屏等离子体源渗氮重要的传质机制。
关键词:  活性屏等离子体源渗氮  奥氏体不锈钢  工艺特性  线性回归  传质机制
DOI:10.11933/j.issn.1007-9289.20180521003
分类号:TG156.82
基金项目:营口理工学院优秀科技人才支持计划(2018003)
Process Characteristics and Mass Transfer Mechanism of Active Screen Plasma Source Nitriding
LI Guangyu1, LEI Mingkai2
1.Department of Mechanical and Power Engineering, Yingkou Institute of Technology, Yingkou 115014, China;2.School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China
Abstract:
The active screen plasma source nitriding of AISI 316 austenitic stainless steel was used to study the effect of process characteristic (namely the various samples bias and the distance between screen and sample) on the nitriding result. A process characteristics map was constructed to summarize the measured thickness of the nitrided layer and processing conditions through systematic experimentation. The mass transfer mechanism of active screen plasma source nitriding was discussed by analyzing concentration and microstructure of nano-particles sputtered from material screen.The results show that the thickness of the nitriding layer is reduced with the increase of the distance between the screen and the samples. A greater thickness of the nitriding layer is obtained at a moderate nitriding pressure with a suitable samples bias. The sputtering and redeposition mechanism is proven to be an important mass transfer mechanism foractive screen plasma source nitriding.
Key words:  active screen plasma source nitriding  austenitic stainless steel  processing characteristics  linear regression  mass transfer mechanism