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脉冲电沉积对低温气体渗氮及耐蚀性能的影响
张国松1, 崔洪芝1, 张洪云2, 温敬1, 王珂1, 王伟1
1.山东科技大学 材料科学与工程学院 山东 青岛 266590;2.扎克(青岛)船用锅炉有限公司, 山东 青岛 266590
摘要:
利用脉冲电沉积(PED)预处理,在纯铁和45钢表面形成由厚度50 nm左右的片状结构组成的含Cr、Ni预处理层,然后再在480℃进行9 h气体渗氮。采用扫描电镜(SEM)和电子探针(EPMA)对预处理层和氮化层的表面形貌和成分进行表征,采用X射线衍射(XRD)对氮化层进行物相分析,结果表明:通过脉冲电沉积预处理,纯铁和45钢都实现了低温、快速气体渗氮。通过硬度测量及电化学方法测试表明,脉冲电沉积预处理不仅提高了气体渗氮后纯铁及45钢表面硬度,改善了脆性,引入的Cr、Ni元素及Ni-Cr-Fe合金层还提高了氮化层的耐蚀性能。
关键词:  脉冲电沉积  预处理层  气体氮化  低温  耐蚀性
DOI:10.11933/j.issn.1007-9289.2016.05.003
分类号:
基金项目:国家自然科学基金(51272141);国家高技术研究发展计划(863计划)(2015AA034404)
Effects of Pulse Electro-deposition on the Low-temperature Gas Nitriding and Corrosion Resistance
ZHANG Guo-song1, CUI Hong-zhi1, ZHANG Hong-yun2, WEN Jing1, WANG Ke1, WANG Wei1
1.School of Materials Science and Engineering, Shandong University of Science and Technology, Qingdao 266590, Shandong;2.SACCKE Qingdao Marinr Boiler Co. Ltd., Qingdao 266590, Shandong
Abstract:
Using pulse electro-deposition (PED) pretreatment, a pretreatment layer composed by lamellar structure with a thickness of 50 nm, containing Ni and Cr was formed on the surface of iron and 45 steel. Then, the iron and 45 steel samples were gas-nitrided at 480℃ for 9 h. A field emission scanning electron microscope (SEM) and electron probe X-ray micro-analyzer (EPMA) were used to characterize the morphology and composition of the pretreatment layer and the nitrided layer. The structure of the nitrided layer was characterized by X-ray diffraction (XRD). Results show that iron and 45 steel achieve low-temperature rapid gas nitriding by this pretreatment. Through hardness measurement and electrochemical test, the pulse electrodeposition pretreatment not only improves the hardness and changes the brittleness of nitriding surface, but also ensures corrosion resistance because of the Ni-Cr-Fe alloy layer.
Key words:  pulse electro-deposition(PED)  pretreatment layers  gas nitriding  low temperature  corrosion resistance