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陶瓷颗粒含量对Cr-Al2O3复合镀活塞环摩擦磨损性能的影响
徐佳子, 李承娣, 朱峰, 沈岩, 徐涛, 徐久军1,2
1. 大连海事大学 船机修造工程交通行业重点实验室, 辽宁 大连116026;2. 戚墅堰机车车辆工艺研究所有限公司, 江苏 常州 213011
摘要:
为了研究陶瓷颗粒含量对Cr-Al2O3复合镀活塞环摩擦磨损性能的影响,采用镀铬活塞环和4种Al2O3陶瓷颗粒含量不同的Cr-Al2O3活塞环与CuNiCr合金铸铁缸套组成配对副,对其进行摩擦磨损试验,对比各配对副摩擦因数及磨损量。结果表明,镀铬活塞环缸套配对副摩擦因数较大,约为其它4种含Al2O3陶瓷颗粒的Cr-Al2O3活塞环缸套配对副的1.2倍,磨损也比其它4种配对副严重,摩擦副的表面均已经发生严重的粘着磨损现象;其它4种含陶瓷颗粒的Cr-Al2O3活塞环缸套配对副的摩擦因数相近,缸套的磨损量也相近,活塞环的磨损量随着陶瓷含量的增加而先减小后增加。陶瓷颗粒的镶嵌提高了活塞环的耐磨性能,陶瓷含量过少,活塞环表面承载能力不足;陶瓷颗粒含量过多,陶瓷颗粒易脱落,这些都会增大活塞环的磨损量。
关键词:  Cr-Al2O3  活塞环; 陶瓷颗粒; 摩擦磨损
DOI:10.11933/j.issn.1007-9289.2016.01.012
分类号:
基金项目:
Ceramic Particles Content on Friction and Wear Behavior of Cr-Al2O3 Piston Rings by Composite Plating
XU Jiazi, LI Chengdi, ZHU Feng, SHEN Yan, XU Tao, XU Jiujun1,2
1. Key Lab of ShipMaintenance & Manufacture, Dalian Maritime University, Dalian 116026, Liaoning;2. Qishuyan Locomotive & Vehicle Technology Research Institute Co., Ltd., Changzhou 213011, Jiangsu
Abstract:
The paper reports the effects of various content of ceramic particles on the friction and wear properties of Cr-Al2O3 piston ring. In this study, chrome plated piston ring and four types of Cr-Al2O3 piston rings with different contents of ceramic particles were used to match the CuNiCr alloy cylinder liner. Detailed information was acquired using the grinding tests to compare the friction coefficient and the wear quantity of each pair of matching. The results show that the friction coefficient of the nonceramic matching pair is predominant, presenting 1.2 folds higher than other four Cr-Al2O3 piston ring containing ceramic particles associated with cylinder. Moreover, the wear of the surface of the nonceramic matching pair is more serious than the others, presenting a phenomenon of severe adhesive wear. The friction coefficient and the cylinder’s wear of the other four pairs are comparable. The wear quantity of the Cr-Al2O3 piston ring shows a growth stage before it decreases with the increase of ceramic particles content. The piston ring set with ceramic particles shows improved wear resistance. The surface of the bearing capacity of the piston ring is insufficient as ceramic content is too small. When the content of ceramic particles is too much, the ceramic particles are easy to fall off. These two conditions will increase the wear of the piston ring.
Key words:  Cr-Al2O3  piston ring  ceramic particles  friction and wear