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尾吹保护对激光熔覆Stellite 6合金涂层组织和力学性能的影响
王东, 李铸国, 王晓娟, 杨仁杰, 乔尚飞, 刘霞1,2
1.上海交通大学 上海市激光制造与材料改性重点实验室, 上海 200240;2.上海电气电站设备有限公司 上海汽轮机厂, 上海 200240
摘要:
为解决激光熔覆Stellite 6涂层的裂纹与气孔问题,利用尾吹保护的特殊工艺,以半导体激光器为光源,氩气为保护气,同轴送粉的方式熔覆制备了合金涂层复合材料。并利用光学显微镜、扫描电镜、X射线衍射仪和显微硬度计分别对尾吹保护工艺下激光熔覆Stellite 6合金涂层的成型性、显微组织和硬度进行测试分析。结果表明:在15 L/min的尾吹气保护下,熔覆所得合金涂层成型良好;熔覆过程中的气孔、热裂纹的缺陷得到抑制;层间、结合处涂层的微观组织得到了细化,晶体生长形态由树枝晶转变为等轴晶;多层多道涂层间的硬度分布均匀;晶粒生长方向发生改变,熔覆层组织与β相Co基本保持一致。由此证明,引入尾吹保护工艺能够改善激光熔覆Stellite 6合金涂层的组织性能。
关键词:  激光熔覆  钴基合金(Stellite 6)  微观组织  力学性能
DOI:10.3969/j.issn.1007-9289.2014.02.009
分类号:
基金项目:
Effect of Makeup Gas Protection on Microstructure and Mechanical Properties of Laser Cladded Stellite 6 Coating
WANG Dong, LI Zhuguo, WANG Xiaojuan, YANG Renjie, QIAO Shangfei, LIU Xia1,2
1. Shanghai Key Laboratory of Materials Laser Processing and Modification, Shanghai Jiaotong University, Shanghai 200240;2. Shanghai Turbine Plant, Shanghai Electric Power Generation Equipment Co. Ltd., Shanghai 200240
Abstract:
To eliminate porosities and cracks of the Stellite 6 coating, makeup argon gas protection was applied during the laser cladding process. Microstructure and hardness of the coating were observed and analyzed by optical metalgrapic (OM), Xray diffractometer and vicker microhardness tester. The results show that under the protection of makeup gas (flow rate 15 L/min), fine grain can be obtained with a low dilution rate, caused by high cooling rate, and lower thermal stress; at the interface, interdendritic zones will be formed between the layers, improving mechanical properties of the coating; the grain grows along the direction (200), consistent with βCo; for multilayer conditions, the hardness is more uniform with the makeup gas protection.
Key words:  laser cladding  cobaltbase alloys(Stellite 6)  microstructure  mechanical properties