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喷丸对DD6单晶合金高温疲劳性能的影响
王欣, 尤宏德, 赵金乾, 杨清, 汤智慧1,2,3
1. 北京航空材料研究院, 北京100095;2. 沈阳发动机设计研究所, 沈阳 110015;3. 沈阳黎明航空发动机(集团)有限责任公司, 沈阳 110043
摘要:
用陶瓷丸CZ50对DD6单晶高温合金(简称DD6单晶)进行喷丸,研究喷丸后DD6单晶的表面形貌和650 ℃旋转弯曲疲劳应力寿命曲线的变化。结果表明:喷丸消除了加工刀痕,缓和了表面应力集中;DD6单晶喷丸后疲劳极限达到486 MPa,比未喷丸的原始试样提高了19.7%。喷丸后试样疲劳源呈现小刻面状的原因是由于喷丸强化层内较大的位错密度,裂纹扩展方向在距疲劳源30~50 μm处出现变化,延长了单晶高温合金的扩展寿命。
关键词:  喷丸  DD6单晶高温合金  应力集中  疲劳极限  扩展方向变化
DOI:
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基金项目:
Influence of Shot-peening on the High-temperature Fatigue Property of DD6 Single Crystal Superalloy
WANG Xin, YOU Hong-de, ZHAO Jin-qian, YANG Qing, TANG Zhi-hui1,2,3
1. Beijing Institute of Aeronautical Material, Beijing 100095;2. Shenyang Aero-engine Design and Research Institute, Shenyang 110015;3. Shenyang Liming Aero-Engine (Group) Corporation Ltd., Shenyang 110043
Abstract:
DD6 single-crystal superalloy was used to investigate the effect of ceramic-shot peening (CSP) on surface topography and high-temperature fatigue property. Results show that the tool-marks are removed by CSP, which mitigates the surface stress concentration, and the fatigue limit at 650 ℃ reaches 486 MPa after CSP, which increases by 19% compared with the original. However, a small platform is observed on the distance of 30-50 μm from the fatigue source, which means the change of the propagation direction takes place due to the high dislocation density induced by CSP, which makes the fatiguecrack propagation life prolong.
Key words:  shot-peening  DD6 single-crystal superalloy  stress concentration  fatigue limit  change of propagation direction