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宽带电弧熔覆层的缺陷控制
张昕, 姜海, 程华, 孔德新
中国人民解放军装甲兵技术学院 机械系, 长春 130117
摘要:
宽带电弧熔覆技术修复零部件,不可避免会产生裂纹,使修复部位的承载能力下降。为避免修复缺陷的产生,文中分析了熔覆裂纹产生的原因,采用38CrSi为基体材料,在熔覆材料NiCrBWC中添加5%~8%的稀土元素Re,进行单道送粉熔覆。利用扫描电子显微镜(SEM)、硬度仪和显微硬度测试仪分别对获得的熔覆层进行显微组织观察、硬度及耐磨性等进行分析研究。结果表明,加入稀土元素后,可以细化熔覆层晶粒,柱状晶的产生范围减小,硬度增大,耐磨性提高近1倍。稀土元素的加入可以使熔覆层强韧性提高,脆性下降,减少裂纹倾向。
关键词:  宽带电弧熔覆  熔覆裂纹  稀土元素
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Defects Controlling of the Lays Prepared with Broadbeam Arc Cladding Technology
ZNANG Xin, JIANG Hai, CHENG Hua, KONG De–xin
Mechanical Department of Armored Technique Institute of People's Liberation Army, Changchun 130117
Abstract:
It is inevitable that the cracks would exist in the parts repaired with broadbeam arc cladding technology, which would make the cladding layers enduring ability decreased. In this paper, the terms attributing to the cracks were analyzed to avoid defects. Single pass powder feeding cladding was carried out, in which the substrate was 38CrSi and 5%~8% Re was added to the cladding material NiCrBWC. In order to study the microstructure, hardness, and wear resistance of the cladding layers, scanning electron microscope (SEM), hardness instrument, and microhardness tester were utilized. The results indicate that, with the addition of the rare earth elements, the grains could be refined and the range of the columnar crystal would be obviously decreased. Consequently, the hardness of the layers could be improved and the wear resistance increase about 1 time. Furthermore, the layers’ strengthtoughness would be improved, in contrast to a decreased brittleness, thus the cracking tendency of the layers would be decreased effectively.
Key words:  broadbeam arc  cladding cracks  rare earth elements