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机械密封磨合过程软质环端面形貌变化的分形表征
魏龙, 常新中, 张鹏高1,2
1. 南京化工职业技术学院 a. 流体密封与测控技术研究所 b. 江苏省流体密封与测控工程技术研究开发中心, 南京 210048;2. 河南化工职业学院, 郑州 450042
摘要:
为研究和掌握机械密封磨合过程中软质环端面形貌的变化规律,在自制的机械密封试验装置上对2套B104a70型机械密封进行了2种弹簧比压下的磨合试验,采用AFLI型轮廓仪测量不同工作时段软质环的端面形貌参数,运用分形理论对磨合过程中表面形貌的变化规律进行表征研究。结果表明:软质环端面存在明显的磨合阶段,随着磨合过程的进行,分形维数D和特征分形参数τ*迅速增大,特征尺度系数G迅速减小,当进入正常磨损阶段后,它们都保持较稳定的数值,稳定值分别为D≈1.636、G≈5.7×10-9 m、τ*≈1 030 μm。特征分形参数表征磨合表面变化规律的灵敏性高,表征效果好。端面载荷对端面分形参数的变化趋势无显著影响,且对进入正常磨损阶段后的端面分形参数的影响很小,但载荷大磨合期短,弹簧比压为0.15 MPa和0.3 MPa时,磨合时间分别约为170.5 h和110.5 h。
关键词:  机械密封  软质环  磨合  表面形貌  分形参数
DOI:
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基金项目:江苏省“六大人才高峰”资助项目(09–D–018)
Fractal Characterization of Changing of Surface Topography of the End Face of Soft Ring in Runningin Procedure for Mechanical Seal
WEI Long, CHANG Xin–zhong, ZHANG Peng–gao1,2
1a. Fluid Sealing Measure and Control Institute, b. Fluid Sealing Measure and Control Engineering Research and Development Center in Jiangsu Province, Nanjing College of Chemical Technology, Nanjing 210048;2. Henan Vocational College of Chemical Technology, Zhengzhou 450042
Abstract:
In order to research and master the changing rules of surface topography in the runningin procedure of the end face of soft ring for mechanical seal, the runningin tests of two different spring pressures in two sets of B104a70 mechanical seals were tested on the selfdesigned mechanical seal testing device. Surface topography parameters of different working periods of soft ring were measured by AFLI profilometer. The changing rules of surface topography in runningin procedure was studied on the characteristic by fractal theory. The results show that there is an obvious runningin stage on the end face of soft ring, fractal dimension D and characteristic fractal parameter τ* increase rapidly, and characteristic length scale G decreases rapidly along with runningin procedure, and each of them keeps a stable value for D≈1.636,G≈5.7×10-9m,τ*≈1 030 μm when entering into the normal wearing stage. The characteristic fractal parameters sensitively cheracterize running surfaces changing rules well. Load of end face has no significant influence on the trend of the fractal parameter of the end face, and it has little influence on the fractal parameter of the end face when in the normal wearing stage. However, the runningin period is short when load is large, and the runningin time is about 170.5 h and 110.5 h respectively when the spring pressure is 0.15 MPa and 0.3 MPa.
Key words:  mechanical seal  soft ring  runningin  surface topography  fractal parameter