引用本文:李阳,刘阳,段德莉,李曙.WC-Co-Cr涂层和0Cr13Ni5Mo基材的气体喷砂冲蚀行为[J].中国表面工程,2013,26(2):14~20
LI Yang, LIU Yang, DUAN De-li, LI Shu.Sandblasting Erosion Behavior of HVOF Sprayed WC-Co-Cr Coatings and 0Cr13Ni5Mo Substrate[J].China Surface Engineering,2013,26(2):14~20
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WC-Co-Cr涂层和0Cr13Ni5Mo基材的气体喷砂冲蚀行为
李阳,刘阳,段德莉,李曙1,2
1. 中国科学院金属研究所 专用材料与器件研究部 沈阳 110016;2. 河北工程大学 机电学院 河北 邯郸 056038
摘要:
研究不同结构HVOF热喷WC-Co-Cr涂层和0Cr13Ni5Mo基材的冲蚀行为,重点分析高速粒子冲击下涂层孔洞和层状结构等缺陷在不同攻角下的作用,提出高攻角气体喷砂冲蚀模型,解释了WC-Co-Cr涂层和0Cr13Ni5Mo基材的冲蚀行为规律。结果表明:低攻角时,涂层与基材的损伤机制均以微切削去除为主,涂层还伴有少量剥落,WC-Co-Cr涂层的耐冲蚀性能一般优于基材,但高孔隙率涂层更易切削导致冲蚀率比基材高。随攻角增大,涂层冲蚀率呈上升趋势而基材冲蚀率下降。高攻角时,层状结构明显的涂层其裂纹更易在层间萌生和扩展导致片状剥落,高孔隙率反而有利于吸收冲击能量和抑制裂纹扩展;基材则出现严重塑性变形。在气体喷砂条件下,涂层的层状结构对法向冲击极为敏感,攻角高于45°后,WC-Co-Cr涂层的冲蚀率为基材的1.3~4.1倍。
关键词:  WC-Co-Cr涂层  气体喷砂试验  冲蚀  攻角
DOI:
分类号:
基金项目:国家自然科学基金(50475159)
Sandblasting Erosion Behavior of HVOF Sprayed WC-Co-Cr Coatings and 0Cr13Ni5Mo Substrate
LI Yang, LIU Yang, DUAN De-li, LI Shu1,2
1. Specialized Materials and Devices Division, Institute of Metal Research, Shenyang 110016;2. College of Mechanical and Electrical Engineering, Heibei University of Engineering, Handan 056038, Hebei
Abstract:
The erosion behavior of HVOF sprayed WC-Co-Cr coatings with different microstructure and 0Cr13Ni5Mo substrate was investigated. Under the condition of high velocity impact condition, the effects of pores and laminar structure on erosion resistance of the coatings under different impingement angles were focused on. A sandblasting erosion model under high impingement angle was proposed to explain the erosion behavior of WC-Co-Cr coatings and 0Cr13Ni5Mo substrate. Results show that the dominant damage mechanism of coatings and substrate is microcutting and some detachments occur on coatings under low impingement angle. The erosion resistance of WC-Co-Cr coatings is generally better than that of the substrate, however, high porosity coating is easy to cut which makes the erosion resistance worse. The erosion rate of coatings presents uptrend and that of substrate declines with increasing impingement angle. Under high impingement angle, the cracks in coating with obvious laminar structure are easy to initiate and prolong, which make much detachment of the coatings. The high porosity may absorb impact energy and prevent the cracks from prolonging, and serious plastic deformation occurs on the substrate. In sandblasting condition, laminar structure of the coating is more sensitive to normal impact and the erosion rate of WC-Co-Cr coatings is 1.34.1 times that of the substrate above 45° impingement angle.
Key words:  WC-Co-Cr coating  sand-blasting test  erosion  impingement angle
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